Critical Foundation Considerations for Moving a Press
Moving a press within an industrial facility is no small feat. After all, we’re talking about a massive piece of equipment that can weigh hundreds to thousands of tons! Before undertaking this substantial task, it’s crucial to give careful consideration to the press pit and foundation to ensure a successful move. As industrial and commercial foundation contractors with over 35 years of experience, we understand the importance of these issues and the specialized techniques needed to relocate a press.
Assessing the New Press Pit Requirements
Before any relocation, we must first prepare the new press pit so it can properly accommodate the press. This involves several key steps:
- Design and Dimensions: First, we verify the depth and width of the pit to ensure a precise fit of the press and any accompanying equipment.
- Foundation Materials: We then determine the foundation materials. The press pit must be built with high-strength materials, typically a specialized concrete mix, to support the heavy load of the press and ensure durability and performance.
- Structural Reinforcements: We assess if reinforcements like rebar, shotcrete, or steel floor plating are needed to help support the press and prevent structural issues.
- Vibration Control: Oftentimes, we must install vibration pads to reduce the impact on surrounding structures and ensure smooth press operation.
Planning for Installation and Setup
Once the press pit requirements are determined, the next step is planning for installation. We’ll prep the site appropriately, which may require deep pit excavating, grading and leveling for a stable foundation. We’ll also coordinate moving logistics, such as equipment handling and specialized techniques needed for the physical move. There are a variety of methods we may use that are important for press installation, including bolster rail and tie-rod sump installation to secure the press firmly in place.
Final Checks and Adjustments
After the press is situated in its proper place, we apply a thorough system of checks and balances to ensure it’s ready for use. These include:
- Alignment and Calibration: We confirm the press is perfectly aligned, calibrated and set up for operational efficiency and accuracy.
- Final Reinforcements: All reinforcements and support structures are verified to ensure they are functioning properly.
- Operational Testing: Before finalizing the project, we perform a series of rigorous tests to confirm the press operates smoothly and safely in the new pit.
The Role of Industrial and Commercial Foundation Contractors
Relocating a press to a new location in your facility requires not only specialized expertise of industrial and commercial foundations, but a strong understanding of the nuances involved with press equipment. It’s about more than just moving heavy equipment, it involves making sure the new press pit is optimized to support press operations. By partnering with a skilled and knowledgeable industrial and commercial foundation contractor like Lee Contracting, you can be confident that every detail of your press move is managed expertly and safely.
